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XP Series Single-End Bottle Washer

XP Series Single-End Bottle Washer
company KHS AG, Co.,Ltd
Categories Plastic Blowing Machinery
Update2011-06-01
Original RegionChina
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XP Series Single-End Bottle Washer
Single-enddesign with bottle infeedfrom one end of the machineand discharge from the sameend, minimizing the riskof bottle contamination.
Motorswith easily adjustable frequencycontrol drive from SEW.
Heatingsystem:heating by meansof steam. Steam pass throughthe heat coil while thecaustic solution going throughthe external pipe for efficientheat exchange, making thebest of energy sources
Bottlewashing process pre-spraying,three(XP-32 & XP-32A)to four (XP-32B) times causticsoaking and hot water sprayingto guarantee a thoroughbottle cleaning. Baths areseparated each other toreduce risk of cross-contamination.Hydrogen exhausting unitouter attached to the causticsoaking bath I.
Longsection with ventilationdevice (exhaust fan) downstreamof sterile water sprayingcarry out bottle emptyingbefore bottle dischargeto reduce residual waterquantity in bottles.
Uniquegroove profile track tomake sure the spraying positionin each bottle carriers,thus fully clean the bottles.
Uniqueand rigid design of thebottle carriers made ofhigh-grade steel thus deformationunlikely
Theinlet of cautic sprayingpipes in Caustic tank Iis equipped with filters.Application of filters withdifferent meshes preventsspray nozzles from beingclogged. The filters onthe caustic spraying sectionI are self-cleaned. Transverseand axial oriented fixtureof spray nozzles easy fordismantlement and reinstallation.
PLCFrequency controlled maindrive. Man-machine interfacedoperation panel with Chinesetext display and color graphsof various forms. Such panelwith colour screen displayingvarious fault alerts, operationstatus and bottle transferspeed.
Multi-functionprotection devise switchoff the main drive whenthe following malfunctionsoccur:
Specified temperature inthe sub-merged baths failto be reached
Main drive overloaded,bottle blocking at infeedand discharge, bottle tumble
Bottle jam-up at dischargeconveyor
Rotatingbottle infeed device withsynchronization transmissionchain, stable running, strongerchain makes longer lifetime. Catch and push designbottle discharge, more advancemechanical design and reliablestructure. Auto returningdevices installed both atmachine infeed and discharge.
Thereis water level meters ineach tanks for automaticlevel adjusting. The mediatemperature in the preheatspraying section, hot waterspraying section and 3 causticsubmerged baths are measuredby Pt100 temperature transducersand the signals sent therefromare then collected by ADPTmodule which is interfacedto the man-machine operationpanel. The measured temperatureis displayed on the operationpanel screen. The temperaturevalue of the hot water andhot caustic in the abovementionedbaths can be set and PIDparameters can be modifiedon the operation panel toachieve precise control.
Synchronizationtransmission spraying system,all the spraying pipes aremade with polished stainlesssteel.
Stainlesssteel bottle conveyor atthe both ends of the machine;the bottle infeed conveyoris frequency controlled,keep this conveyor samespeed as the main driveto ensure stable bottleinfeed and discharge, lessfallen bottles and lowernoise.
Automaticonline caustic concentrationmeasuring devise with displayfor sub-merged bath I andII(ECOLAB product)

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